Well it’s been a while. I just thought I would jump in here and let you all know what’s been going on.
In a nutshell… it’s winter.
Now I like to fish year round and I do, but on the kayak it’s just too dang cold to get out and load it up and take off somewhere and sit fishing deep for slow moving fish out of a yak. Well, for me it is. I’m not hard core like some of the guys at sckayakfishing.com.
A buddy of mine has a bass boat so we hit the water enough to keep my casting on target and the jonesing of my fishing addiction in check. This also gives me time to look at the yak and modify it to fit my needs a little more. Last weekend while dragging a C-rig and pitching a jig, my big boat buddy and I, were discussing fishing from a yak. He has been out on one I am storing for another friend and he mentioned the new Coosa fishing kayak from jacksonkayak.com. There are a lot of features of this kayak that make it my next purchase when the dust settles and I can find the funds to acquire it. The wife looking over my shoulder agrees I should have one. It’s just too cool not to have one. But until then I will need to modify my own to have all the features I need on it.
Precede with this at your own risk. I take no responsibility for you rushing and screwing up your kayak or burning your house or workshop down.
Two of the features that intrigue me are the rod stager and the paddle stager. When I am fishing and trying to fish two rods together, I will lay one in the floor and then fish with the other. That way I have the other if needed in a hurry. Now with my kayak the rod lays across the front and will slide side to side with the reel end staying in place. this is fine but can move easily from side to side ultimately falling overboard. Yeah, I know, a rod saver or flotation device on it would keep me from loosing it, but not really what I’m after here. The Coosa has indentions in the edge on the front that will cradle the rod and keep this from happening with a bungee in the floor to lock it in place. They list it in the specs as rod stagers. Hmmmm I say… I think I could modify my deck to allow the same features on mine.
So sitting on my comfy couch looking at the still up Christmas tree, yeah I’m busy guys bowl games are on and the Falcons are headed to the Super Bowl, I get out my sketch pad.
When I did this my wife let out a sigh that made me think the heat pump had sprung a leak in one of the freon pipes. Rolling her eyes she is asked what I am planning now. In my defence most of my sketches have come true and most work correctly, providing small children with the habit of repeating off color remarks are not nearby.
Anyway, I was able to sketch out where to place my rod stagers on my kayak and also the Coosa has a paddle stager that keeps the paddle from rolling front to back when not strapped into the holder.
Tools were the next train of thought. I had to figure out what would be a great way of creating these indentions. When doing something of this nature you don’t want to cut on your kayak all that much. A hole lets water in. So I decided a propane torch and golf club shaft would serve as my molding tools for the rod stager and an aluminum pipe slightly larger than my paddle shaft for my paddle stager.
The key to using a torch is to not touch the hull with the flame. The key to using a torch is to not touch the hull with the flame. The key to using a torch is to not touch the hull with the flame.
That was not a typo. If you touch the hull it will soften and char black before you can realize it and then it cannot be molded. Charred polypropylene is rock hard and you want some softness to flex on impacts and to be mailable for shaping. I would suggest practicing on an area that is going to be unnoticeable or if you have a separate piece laying around, practice on that. I got lucky with my Mojo Angler by Emotion ®. It came with a detachable center console that I have decided not to use and will provide me with much practice on this and hole and crack sealing media.
Go ahead and decide to do this over a couple of days so you wont rush it. I would suggest starting on the rod stager because it is the smallest and easiest to do. If you make it ugly you can decide a different way for the paddle stager or not to do it at all.
The key to creating these staging areas is to measure where you want them. (2 or 3 times is good, you can’t undo this) Please take your time the fish will still be there. Also sit in the yak and make sure when these are used everything will be where you want it to be and out of the way. The last thing you want to do is trip over something when you learn to stand and fish. (Speaking of this, LEARN how to reenter your kayak if you fall out. Both deep water and shallow water reentry. And always wear your P.F.D.)
When heating this large of an area you want to do it slowly and then press the molding tool into the “softened” area not the “melted” area. A melted area will possibly leave a hole or look bad. Trust me you’ll look at it while fishing and constantly wish you had taken your time. It’s also a good idea to use a high heat resistive grease on the metal of the molding tool to prevent sticking to the softened plastic.
The way I did this was to hold the torch about 4-5 inches away from the area I was heating and watched the area to see it start to soften. You have to gauge on how long to hold the heat on it. Different kayaks have different thickness to the hull so it may be thinner or thicker depending on manufacturer. Mine did turn a slightly brown shade but I didn’t allow it to burn. After heating the area for a little while I tested the softness with the molding tool, the golf club shaft, and pressed firmly down to see if it would sink in and it barely worked so more heat needed to be applied. You do not need a one inch deep impression here, only enough to cradle the rod shaft. Then step away and let it cool.
Once it cooled I sat in the yak and placed the rod where I wanted it to be and was very satisfied at how it turned out. Not deep enough to lock it in where the tip could be snapped off, but enough to keep it from sliding side to side with weight shift when I’m standing.
I didn’t take the time this time to do pics while working so here are some of the finished projects.
Rod Stager

rod stager
Now when you do the paddle staging area remember you are heating a greater area and are dealing with a thicker part of the hull so be careful. Take your time and do each side slowly like you did with the rod stager.
Here are a couple of pics of the paddle stager.

Here is a pic of the stager with the aluminum pipe. I had to heat twice and press with all my weight to make each one.

Here is a pic with the pipe across the yak in both paddle stagers. You have to make sure and measure correctly when you do the second one. You really want them to match up.

Hope it works for you as it did for me. Remember I take NO responsibility for you trying this on your own.
Be safe and God Bless.
Brett













